Manufacturing Automation
Reliable Automation Solutions for Modern Manufacturing
Manufacturing environments depend on robust, flexible, and maintainable industrial automation systems to sustain productivity, quality, and operational efficiency. Ageing PLC infrastructure, outdated control panels, inconsistent engineering standards, and limited system visibility can quickly lead to downtime, production inefficiencies, and increased operational risk.
​
As a trusted industrial automation partner and Control Panel Manufacturer, Stratos Control Systems delivers standards-based manufacturing automation solutions designed to improve reliability, reduce downtime, and extend the lifecycle of critical control systems.
Our engineers work closely with maintenance, engineering, and operations teams to design and integrate PLC, SCADA, and control panel systems that support current production demands while preparing facilities for future growth.
Control Automation Designed for Real-World Manufacturing Operations
​
Manufacturing automation systems must operate reliably across multiple machines, processes, and production lines, often with varying ages and technologies. Poor integration, obsolete PLCs, or undocumented control panels create ongoing challenges for maintenance and engineering teams.
​
Stratos Control Systems designs, upgrades, and supports automation systems that are:
​
-
Reliable and maintainable
-
Consistent across machines and sites
-
Easy to fault find and modify
-
Scalable for future expansion
​
Our focus is on practical, long-term automation solutions that support continuous manufacturing operations.
​​
Typical Manufacturing Automation Challenges
​
We are frequently engaged to address challenges such as:
​
-
Downtime caused by failing or obsolete control systems
-
Inconsistent PLC and HMI standards across machines
-
Ageing control panels and unsupported hardware
-
Limited visibility into system performance
-
Difficult fault finding and maintenance dependency
-
Integration challenges between machines and processes
​
By addressing these challenges at the control system level, we help manufacturers improve reliability, efficiency, and control.
Our Manufacturing Automation Services
Control Panel Build & Design
We design and manufacture industrial control panels for manufacturing environments using AutoCAD and E-Plan, focusing on clarity, safety, and long-term support.
​
-
Control panel design and build
-
Panel refurbishment and upgrades
-
MCCs and machine control panels
-
Full documentation and testing
PLC & Machine Control Systems
We deliver structured PLC programming and machine control systems designed for reliable manufacturing operation.
​
-
PLC programming and upgrades
-
Machine control and integration
-
Legacy PLC replacement
-
Structured, maintainable software
SCADA, HMI & System Monitoring
We design SCADA and HMI systems that provide visibility across manufacturing processes and production lines.
​
-
SCADA system design and integration
-
Alarm management and diagnostics
-
Trends, reporting, and performance monitoring
-
Platforms including Ignition, WinCC, InTouch, FactoryTalk View SE
SCADA & Line Monitoring
We design SCADA systems that provide visibility across packaging lines, helping teams identify bottlenecks and performance issues.
​
-
SCADA system integration
-
Line performance monitoring and OEE insight
-
Alarm management and event history
-
Platforms including Ignition, WinCC, FactoryTalk View SE
Control System Upgrades & Refurbishment
We modernise manufacturing automation systems while minimising risk and downtime.
​
-
Control panel refurbishment
-
Phased upgrades and migration strategies
Building Management Systems & Utilities Integration
We integrate building management and utility systems to support manufacturing automation and operations.
​
-
Utility and energy monitoring
-
Integration with production systems
-
Centralised visibility and control
Automation Platforms We Support
Stratos Systems primarily deliver manufacturing automation solutions using trusted industrial platforms:
​
-
Siemens
-
Allen Bradley
-
Mitsubishi
​
We also support a wide range of legacy and specialist control systems, particularly as part of upgrade and refurbishment projects.
Industries & Manufacturing Applications
Our manufacturing automation experience supports a wide range of applications, including:
​
-
Discrete manufacturing
-
Process manufacturing
-
Multi-line production environments
-
OEM and site-based machinery
-
Brownfield and greenfield projects
Why Choose Stratos Control Systems for Manufacturing Automation
-
Experienced industrial automation engineers
-
Strong focus on reliability, maintainability, and standardisation
-
Expertise across PLC, HMI, SCADA, and control panels
-
Proven capability in upgrades and legacy systems
-
Practical, site-focused engineering approach
​
We deliver automation systems that work reliably today and remain supportable tomorrow.
The Result
Reduced downtime. Improved efficiency. Greater control.​
Manufacturing automation systems designed for long-term operational success.​
Frequently Asked Questions
Talk to Us About Manufacturing Automation
Whether you are upgrading legacy control systems, improving system visibility, or planning new manufacturing automation projects, Stratos Control Systems can help.
​
Discuss a Manufacturing Automation Project.
​
Speak to engineers experienced in manufacturing automation environments.