What types of manufacturing environments do you support?

We support discrete and process manufacturing, multi-line production environments, OEM machinery, and both brownfield and greenfield manufacturing sites.

Can you standardise automation systems across multiple machines or sites?

Yes. We regularly standardise PLC, HMI, and control panel designs across machines and sites to improve reliability and simplify maintenance.

Do you upgrade legacy control systems in manufacturing plants?

Yes. We specialise in upgrading legacy PLCs, SCADA systems, and control panels while maintaining production continuity.

How does SCADA improve manufacturing performance?

SCADA systems provide real-time visibility, alarms, trends, and performance data, helping teams identify issues quickly and improve operational efficiency.

Do you integrate building and utility systems with production automation?

Yes. We integrate utilities and building management systems to provide centralised visibility and support efficient manufacturing operations.

Which automation platforms do you support for manufacturing?

We primarily support Siemens, Allen Bradley, and Mitsubishi platforms, alongside a wide range of legacy systems.

What types of manufacturing environments do you support?

We support discrete and process manufacturing, multi-line production environments, OEM machinery, and both brownfield and greenfield manufacturing sites.

Can you standardise automation systems across multiple machines or sites?

Yes. We standardise PLC, HMI, and control systems across machines and sites to improve reliability and simplify maintenance.

Do you upgrade legacy control systems in manufacturing plants?

Yes. We upgrade legacy PLC, SCADA, and control panel systems using structured approaches that minimise disruption.

How does SCADA improve manufacturing performance?

SCADA systems provide real-time monitoring, alarms, and performance data, helping teams identify issues quickly and improve operational efficiency.

Do you integrate building and utility systems with production automation?

Yes. We integrate building management and utility systems to provide centralised visibility and support efficient manufacturing operations.

Which automation platforms do you support for manufacturing?

We support Siemens, Allen Bradley, Mitsubishi, and a wide range of legacy automation platforms.

Manufacturing Automation

Automating Manufacturing with technology

Industrial automation solutions for manufacturing environments, designed to improve reliability, reduce downtime, and support long-term operational performance.

At Stratos Control Systems, we deliver standards-based automation systems that help manufacturers maintain efficiency, improve system visibility, and extend the lifecycle of critical control infrastructure.

From PLC programming and SCADA systems to control panel design and system upgrades, our solutions are built to support both current production demands and future growth.

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Manufacturing FAQs

What is automation in manufacturing?

Automation in manufacturing involves using control systems such as PLCs, SCADA, and industrial control panels to operate machinery and processes. It improves efficiency, consistency, and production speed while reducing manual intervention.

What systems are used in manufacturing automation?

Manufacturing automation typically uses PLC systems, SCADA platforms, HMIs, and industrial control panels to control and monitor production processes.

How does automation improve manufacturing efficiency?

Automation reduces downtime through real-time monitoring, early fault detection, and consistent machine operation, allowing issues to be identified and resolved quickly.

Manufacturing Automation Challenges

Manufacturing environments often face a range of automation challenges, including:

Downtime caused by failing or obsolete control systems
Inconsistent PLC and HMI standards across machines
Ageing control panels and unsupported hardware
Limited visibility into system performance
Difficult fault finding and reliance on specific individuals
Integration challenges between machines and processes

By addressing these challenges at the control system level, we help manufacturers improve reliability, efficiency, and control.

Explore Automation Challenges

How We Support Manufacturing Operations

Manufacturing Automation Services Control Panel

Manufacturing Control Panel Design and Build

Control Panel Build & Design

We design and manufacture industrial control panels for manufacturing environments using AutoCAD and E-Plan, focusing on clarity, safety, and long-term support.

Control panel design and build
Panel refurbishment and upgrades
MCCs and machine control panels
Full documentation and testing

PLC & Machine Control Systems

We deliver structured PLC programming and machine control systems designed for reliable manufacturing operation.

PLC programming and upgrades
Machine control and integration
Legacy PLC replacement
Structured, maintainable software

SCADA, HMI & System Monitoring

We design SCADA and HMI systems that provide visibility across manufacturing processes and production lines.

SCADA system design and integration
Alarm management and diagnostics
Trends, reporting, and performance monitoring
Platforms including Ignition, WinCC, InTouch, FactoryTalk View SE

Control System Upgrades & Refurbishment

We modernise manufacturing automation systems while minimising risk and downtime.

Obsolete PLC and SCADA replacement
Control panel refurbishment
Automation system modernisation
Phased upgrades and migration strategies

Building Management Systems & Utilities Integration

We integrate building management and utility systems to support manufacturing automation and operations.

Utility and energy monitoring
Integration with production systems
Centralised visibility and control

Automation Platforms We Support

Stratos Systems primarily deliver manufacturing automation solutions using trusted industrial platforms:

Siemens
Allen Bradley
Mitsubishi

We also support a wide range of legacy and specialist control systems, particularly as part of upgrade and refurbishment projects.

Manufacturing Automation Platforms We Support Mitsubishi

Automation Designed for Real-World Manufacturing Operations

Manufacturing automation systems must operate reliably across multiple machines, processes, and production lines, often with varying ages and technologies.

Poor integration, obsolete PLCs, or undocumented systems create ongoing challenges for engineering and maintenance teams.

Stratos Control Systems delivers automation systems that are:

Reliable and maintainable
Consistent across machines and sites
Easy to fault find and modify
Scalable for future expansion

Our focus is on practical, long-term automation solutions that support continuous manufacturing operations.

Manufacturing Applications We Support

Our experience covers a wide range of manufacturing environments, including:

Discrete manufacturing
Process manufacturing
Multi-line production environments
OEM and site-based machinery
Brownfield and greenfield projects

Why Choose Stratos Control Systems

Experienced industrial automation engineers
Strong focus on reliability, maintainability, and standardisation
Expertise across PLC, HMI, SCADA, and control panels
Proven capability in upgrades and legacy systems
Practical, site-focused engineering approach

We deliver automation systems that work reliably today and remain supportable in the future.

Frequently Asked Questions

Talk to Us About Manufacturing Automation

Whether you are upgrading legacy control systems, improving system visibility, or planning new manufacturing automation projects, Stratos Control Systems can help.