What is included in a control panel design?

A control panel design can include the control-system architecture, component selection, electrical schematics, panel layouts, I/O schedules, cable sizing, thermal calculations, terminal plans and manufacturing documentation.

Which design software does Stratos use?

Stratos uses both EPLAN and AutoCAD Electrical. The most appropriate platform depends on the project requirements, customer standards and existing documentation.

Do you provide control panel design as a standalone service?

Yes. Stratos can provide control panel design and electrical documentation as a standalone engineering service or as part of a complete design, manufacture, programming and commissioning project.

What is an I/O schedule?

An I/O schedule is a structured list of the inputs and outputs connected to a PLC. It records information such as device descriptions, signal types, PLC addresses, module channels and terminal references.

Why are thermal calculations required for a control panel?

Thermal calculations help determine whether the heat generated by the electrical components can be safely dissipated. They can identify whether ventilation, cooling or a larger enclosure is required.

How is cable size determined?

Cable size is determined by factors including the design current, cable length, voltage drop, protective-device rating, installation method, ambient temperature and fault-current requirements.

Can you redesign an existing control panel?

Yes. Stratos can review existing panels, drawings and control systems to develop an updated design for refurbishment, modernisation or complete replacement.

Can you design the PLC system as well as the electrical panel?

Yes. Stratos provides integrated electrical and automation engineering, including PLC hardware selection, I/O design, PLC programming, HMI development and wider control-system integration.

Allen Bradley PLC Programming UK

Allen-Bradley PLC Programming for Reliable Industrial Automation

Allen-Bradley PLCs are trusted worldwide for controlling complex industrial processes across manufacturing, food and beverage, pharmaceuticals, packaging, material handling and heavy industry. Their flexibility, reliability and scalability make them a preferred choice for many industrial automation applications.

At Stratos, we provide professional Allen-Bradley PLC programming services to help businesses design, optimise and modernise their automation systems. Whether you're developing a new machine, upgrading an existing control system or improving production efficiency, our engineers deliver robust PLC software designed for long-term performance.

Expert Allen-Bradley PLC Programming

Every automation project is unique.

Our Allen-Bradley PLC programming services include:
• New PLC software development.
• Existing program modifications.
• Process automation.
• Machine control programming.
• Production line optimisation.
• PLC software migration.
• Fault diagnosis.
• Performance improvements.

Our structured programming approach delivers software that is reliable, maintainable and easy to support throughout the lifecycle of your automation system.

Allen-Bradley Platforms We Support

Our engineers have experience working with a wide range of Allen-Bradley automation platforms, including:
• CompactLogix® controllers.
• ControlLogix® controllers.
• Micro800® controllers.
• PanelView™ HMIs.
• FactoryTalk® View.
• Studio 5000® Logix Designer.
• PowerFlex® Variable Speed Drives.
• EtherNet/IP™ communication networks.

Whether you're installing a new system or maintaining an existing installation, we can provide programming and engineering support across modern and legacy Allen-Bradley platforms.

Custom PLC Software Development

Every PLC program is developed to suit the operational requirements of your equipment and production process.

Our software development considers:
• Process sequences.
• Machine functionality.
• Safety interlocks.
• Alarm handling.
• Operator interfaces.
• Equipment integration.
• Future expansion.
• Long-term maintainability.

By tailoring every program to the application, we help improve system reliability, production efficiency and ease of maintenance.

Integration with Industrial Automation Systems

Allen-Bradley PLCs form the foundation of many integrated automation systems.

We can integrate Allen-Bradley PLCs with:
• Human Machine Interfaces (HMIs).
• SCADA systems.
• PowerFlex® Variable Speed Drives.
• Servo systems.
• Motor Control Centres (MCCs).
• EtherNet/IP™ networks.
• Remote monitoring solutions.
• Third-party automation equipment.

Seamless integration improves operational visibility, diagnostics and process control across the entire facility.

Allen-Bradley PLC Upgrades and Modernisation

As control systems age, maintaining older PLC hardware and software becomes increasingly difficult.

Our Allen-Bradley modernisation services include:
• PLC hardware upgrades.
• Legacy ControlLogix® and CompactLogix® migrations.
• Software updates.
• Communication network upgrades.
• HMI modernisation.
• Documentation updates.
• Functional improvements.
• System optimisation.

Planned modernisation helps improve reliability while reducing the operational risks associated with obsolete automation systems.

Testing and Commissioning

Every Allen-Bradley PLC application is thoroughly tested before entering production.

Our commissioning services may include:
• Software verification.
• Functional testing.
• Input and output validation.
• Factory Acceptance Testing (FAT).
• Site Acceptance Testing (SAT).
• PLC commissioning.
• Operator training.
• Final documentation.

Comprehensive testing ensures the control system performs safely, efficiently and reliably from day one.

Why Choose Stratos?

Stratos delivers Allen-Bradley PLC programming solutions backed by practical engineering expertise and extensive industrial automation experience. From software development and machine control to upgrades, commissioning and ongoing technical support, we help manufacturers implement automation systems that improve productivity, reliability and long-term operational performance.

Whether you're developing a new machine or upgrading an existing production line, our engineers provide Allen-Bradley PLC programming tailored to your application.

Allen-Bradley PLC Programming You Can Rely On

Whether you're developing a new automation system, upgrading legacy equipment or optimising production, Stratos provides expert Allen-Bradley PLC programming that delivers reliable performance, seamless integration and long-term operational support. Speak to our engineering team about your Allen-Bradley automation project.

Frequently Asked Questions