Industrial Automation & Control Services
Stratos Control Systems delivers UK industrial automation and control services designed to improve operational efficiency, system reliability, and long-term performance. With over 30 years of experience, we design, build, and integrate control panels, PLC systems, SCADA and HMI solutions, Building Management Systems (BMS), and structured automation upgrades for manufacturing automation, food & beverage automation, pharmaceutical automation, packaging automation, heavy engineering automation, material handling automation, logistics and plant automation sectors.
The Stratos Control engineers work closely with clients to deliver tailored solutions, from new control systems to upgrades that prevent obsolescence and extend asset life.
With end-to-end services, from system design and implementation to ongoing Stratos support and maintenance.
Industrial Automation & Control Services
Our Services Include:
We provide complete lifecycle automation support, from new system design and installation to legacy upgrades and long-term system improvement. Our services are built on proven industrial platforms including Siemens, Allen Bradley by Rockwell Automation, and Mitsubishi, ensuring reliability, maintainability, and scalable performance.
Industrial Control Panel Design & Manufacture Services
Reliable Panels Designed for Safe, Long-Term Operation
Stratos Control Systems designs and manufactures high-quality control panels that form the backbone of reliable automation systems. Our panels are engineered for safety, clarity, and long-term maintainability, supporting both industrial and building control applications.
Using AutoCAD and EPLAN, we produce clear, compliant electrical schematics and build panels in our in-house workshop, ensuring full control over quality, testing, and documentation.
Common Challenges We Solve
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Poorly designed or undocumented control panels
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Inconsistent wiring standards and layouts
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Obsolete or hard-to-replace components
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Panels that are difficult to fault find or modify
Our Control Panel Design & Build Services
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Control panel design using AutoCAD and EPLAN
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Control panel manufacture and assembly
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Panel refurbishment and rework
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Factory Acceptance Testing (FAT)
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Electrical documentation and handover
Outcome
Robust, well-documented control panels that are easy to support, upgrade, and operate safely over their full lifecycle.
Building Management Systems (BMS)
Integrated Control of Critical Building Services
Stratos Control Systems delivers practical, reliable Building Management Systems that provide centralised control of essential building services, including HVAC, lighting, and energy management. Our BMS solutions improve system visibility, optimise energy performance, and support long-term building reliability.
We design BMS solutions that integrate seamlessly with our control panel design, control panel build, and software automation services, ensuring a consistent, maintainable control environment across both industrial and commercial buildings.
Common Challenges We Solve
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Limited visibility of building services
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Inefficient energy use and poor system control
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Ageing or unsupported BMS platforms
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Disconnected building and control systems
Our BMS Services
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Building Management System design and implementation
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HVAC, lighting, and energy control integration
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BMS upgrades and modernisation
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Integration with industrial control systems
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Ongoing support and maintenance
Outcome
Improved building visibility, better energy control, and reliable systems that are easy to support.
PLC Programming & Machine Control
Robust PLC Solutions for New Systems, Upgrades & Retrofits
We develop structured, maintainable PLC software for machine control and industrial automation. Our approach prioritises clarity, consistency, and long-term support, making systems easier to fault find, modify, and maintain.
Stratos Control Systems supports both new automation projects and legacy PLC upgrades and replacements, ensuring minimal disruption to production while improving system reliability.
Common Challenges We Solve
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Poorly structured or undocumented PLC code
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Obsolete or unsupported PLC hardware
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Difficult machine or process integration
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Software that is hard to fault find or safely modify
Our PLC & Machine Control Services
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PLC programming and software development
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PLC upgrades and migration
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Machine and process control systems
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Legacy PLC replacement
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Commissioning and on-site support
Supported Platforms
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Siemens
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Allen Bradley
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Mitsubishi
Outcome
Reliable machine control, cleaner code, and systems that engineers can support with confidence.
SCADA, HMI & System Monitoring Solutions
Visibility, Diagnostics & Control Across Your Operation
Stratos Control Systems designs SCADA and HMI systems that give operators and engineers clear, meaningful visibility into system performance, alarms, and trends.
We focus on intuitive interfaces, effective alarm management, and actionable data that supports faster fault response and more proactive operation.
Common Challenges We Solve
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Limited visibility across machines or processes
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Poor alarm management
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Reactive maintenance and fault response
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Lack of usable performance data
Our SCADA & HMI Services
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SCADA system design and integration
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HMI development and standardisation
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Alarm management and fault diagnostics
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Trends, reporting, and performance monitoring
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Integration with existing PLC systems
SCADA Platforms We Work With
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Ignition
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WinCC
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InTouch
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FactoryTalk View SE
Outcome
Improved visibility, faster response to issues, and better operational decision-making.
Control System Upgrades & Legacy Modernisation
Modernise Automation Without Unnecessary Risk
When control systems become obsolete or unreliable, full replacement is not always necessary. Stratos Control Systems delivers planned control system upgrades and refurbishments that reduce risk, downtime, and capital expenditure.
We take a phased, structured approach to modernisation, keeping systems operational while upgrading hardware, software, and panels to supported, maintainable standards.
Common Challenges We Solve
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Obsolete PLC and SCADA systems
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Unsupported hardware and software
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Increasing downtime and failure risk
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Unclear or high-risk upgrade paths
Our Upgrade & Refurbishment Services
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Obsolete PLC and SCADA replacement
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Control panel refurbishment
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Automation system modernisation
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Phased and parallel upgrade strategies
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Testing, documentation, and handover
Outcome
Modern, supported systems delivered with minimal operational disruption.
Our Industrial Automation Process
Delivering reliable automation systems requires more than technical capability. It demands structured planning, risk management, and disciplined implementation. The Stratos industrial automation process is designed to minimise disruption, protect production, and ensure long-term maintainability with Stratos support.
Assessment & System Review
Every project begins with a detailed review of your existing automation infrastructure, operational requirements, and production risks.
We assess:
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Existing PLC platforms and hardware lifecycle
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Control panel condition and documentation
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SCADA and HMI performance
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System bottlenecks and recurring faults
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Compliance and safety considerations
This allows us to define a practical, risk-aware strategy aligned with your operational priorities.
Structured Design & Documentation
We develop clear, standards-based automation designs that prioritise maintainability and future scalability.
This includes:
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Electrical schematics and panel layouts
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Structured PLC software architecture
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SCADA and HMI design standards
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Alarm management strategy
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Comprehensive documentation
Structured design reduces technical debt and simplifies long-term support.
Controlled Implementation
We implement automation systems using a phased, controlled approach to minimise disruption to live production environments.
Our delivery approach includes:
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Factory testing where possible
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Planned installation windows
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Staged PLC migrations
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Parallel system testing
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Risk-managed commissioning
Our goal is to maintain operational continuity while improving system performance.
Commissioning & Validation
Before full handover, we validate system functionality, safety, and performance.
This ensures:
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Correct control logic operation
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Clear operator interface functionality
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Reliable alarm handling
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Proper integration with existing systems
We provide clear documentation and structured handover to engineering teams.
Ongoing Support & Optimisation
Industrial automation is not static. Stratos provide continued support, upgrade planning, and system optimisation to ensure your automation infrastructure evolves with operational demands.
We help organisations:
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Plan lifecycle upgrades
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Replace obsolete hardware
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Improve performance insight
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Reduce recurring downtime
Why Choose Stratos Control Systems
Industrial automation projects require technical depth, structured delivery, and long-term thinking. We combine engineering expertise with practical site experience to deliver solutions that are reliable, maintainable, and aligned with your operational goals.
Organisations choose Stratos because we:
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Prioritise structured, maintainable automation design
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Deliver vendor-neutral solutions using proven platforms
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Understand the realities of live production environments
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Minimise operational disruption during upgrades
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Provide clear documentation and long-term support
Frequently Asked Questions
Discuss Your Automation Project
If you are planning a new automation project, modernising legacy PLC systems, or seeking improved visibility across your control infrastructure, speak to our engineering team today.
Contact Stratos Control Systems to discuss how structured industrial automation can improve reliability, reduce risk, and support long-term performance.