Stratos Control Case Studies
Every automation project presents unique operational, technical, and commercial challenges. Our case studies demonstrate how Stratos Control Systems helps organisations modernise legacy control systems, improve reliability, and deliver long-term operational stability.
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From PLC and HMI upgrades to complete control system redesigns, we work closely with engineering and operations teams to deliver solutions that reduce risk, improve visibility, and support future growth.
These real-world examples show how we help manufacturers and industrial organisations overcome automation challenges safely, efficiently, and with minimal disruption.
Weetabix Automation Case Study
Client: Weetabix
Industry: Food & Beverage
Project Overview:
Stratos Control Systems delivered a PLC, safety system, and SCADA upgrade for cooker control systems at the Weetabix production facility in Corby.​​
Major Pharmaceutical Manufacturer
Client: Major pharmaceutical manufacturer
Industry: Pharmaceutical Manufacturing
Project Overview:
A major pharmaceutical companies legacy PLC systems, limited audit trails, and inconsistent documentation, created growing compliance and operational risks which in turn created increasing regulatory pressure and highlighted the need for a more reliable and traceable control system.​​
How a Packaging Manufacturer Restored Line Stability
Client: Packaging Manufacturer
Industry: Packaging Manufacturing
Project Overview:
A high-volume packaging facility was experiencing frequent minor stops, servo synchronisation issues, and limited fault visibility that affected overall output and shift reliability. Following a structured PLC and control system upgrade, the line achieved stable operation, improved fault diagnostics, and more consistent production performance.​​
How a Production Facility Transformed Material Handling Visibility
Client: Material Handling Production Facility
Industry: Material Handling
Project Overview:
A complex material handling environment with multiple conveyor zones lacked the system-wide visibility needed to support proactive maintenance and efficient operations. By modernising the control system and implementing structured alarms and monitoring, the facility gained real-time insight, faster fault resolution, and improved operational control.​​
How a Heavy Engineering Facility Regained System-Wide Visibility and Control
Client: Heavy Engineering Factory
Industry: Heavy Engineering
Project Overview:
A large heavy engineering site operating multiple conveyor zones lacked clear system-wide visibility, structured alarms, and reliable operational insight across shifts. Through a control system modernisation project, the facility gained real-time monitoring, improved fault categorisation, and the ability to manage operations more proactively and efficiently.​​