How do you help engineering managers reduce technical debt in automation systems?

We reduce technical debt by standardising control panel design, PLC programming structures, HMI standards, and documentation, making systems easier to maintain and upgrade.

Can you develop automation standards across multiple machines or sites?

Yes. We create practical standards, templates, and naming conventions that can be applied progressively across machines and sites during upgrades and new projects.

How do you manage risk during PLC and SCADA upgrades?

We use audits, structured migration planning, phased upgrades, and parallel testing to validate functionality and reduce downtime and operational risk.

Do you provide documentation suitable for long-term support?

Yes. We deliver clear drawings, standards, and handover packs designed to support lifecycle maintenance and reduce dependency on individual engineers.

Can you support architecture design for scalable SCADA and HMI systems?

Yes. We design SCADA and HMI architectures that align with site standards, support future expansion, and improve consistency across machines.

Which platforms do you specialise in?

We specialise in Siemens, Allen Bradley, and Mitsubishi platforms and support other systems where required during standardisation and migration projects.

Automation Solutions for Engineering Managers

Standards-Based Control Systems You Can Trust

As an Engineering Manager, you are responsible for delivering automation systems that are technically robust, scalable, compliant, and supportable. Poor standards, undocumented systems, and legacy equipment create long-term risk for both operations and future projects.

Stratos Control Systems partners with engineering teams to deliver standards-based automation and control solutions that reduce technical debt, simplify upgrades, and support long-term plant strategy.

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Automation Designed for Engineering Control & Consistency

Engineering Managers often inherit systems built by multiple OEMs, contractors, and integrators over many years. Inconsistent standards and undocumented changes increase risk, cost, and dependency on individuals.

Stratos Control Systems designs and upgrades automation systems that are:

Technically consistent and standards-based
Clearly documented and maintainable
Scalable for future expansion
Designed for long-term lifecycle support

Our focus is on engineering quality, not short-term delivery.

Common Challenges for Engineering Managers

We regularly support engineering managers dealing with:

Inconsistent PLC and HMI standards
Poorly designed or undocumented control panels
Legacy PLCs and unsupported hardware
Risky upgrades and uncontrolled changes
Difficulty future-proofing automation systems

By addressing these issues systematically, we help engineering teams regain control of their automation estate.

How We Help Engineering Managers

Control Panel Design & Build

We design and manufacture standards-based industrial control panels using AutoCAD and E-Plan, ensuring consistency across machines and sites.

Control panel design standards
New panel build and refurbishment
MCCs and machine control panels
Clear layouts, labelling, and documentation

PLC Programming & Software Standards

We deliver structured, maintainable PLC software aligned with engineering best practice.

PLC programming and upgrades
Software standards and templates
Legacy PLC migration strategies
Code clarity and documentation

Platforms include Siemens, Allen Bradley, and Mitsubishi.

SCADA, HMI & Architecture Design

We design SCADA and HMI architectures that align with engineering standards and future scalability.

SCADA system design and integration
HMI standardisation across machines
Alarm management and diagnostics
Platforms including Ignition, WinCC, FactoryTalk View SE

Control System Upgrades & Lifecycle Planning

We help engineering managers plan structured automation upgrades that minimise risk and support long-term strategy.

Obsolete PLC and SCADA replacement
Control panel refurbishment
Phased upgrade and migration plans
Lifecycle and risk assessment

Automation Platforms We Support

Stratos Control Systems delivers engineering-led automation solutions using trusted industrial platforms:

Siemens
Allen Bradley
Mitsubishi

We also support legacy and specialist systems, particularly during migration and standardisation projects.

Documentation & Drawings

Electrical schematics

Panel layouts

I/O lists and cable schedules

As-built documentation

Clear documentation is critical to long-term support. Every project includes:

Electrical schematics
Panel layouts
I/O lists and cable schedules
As-built documentation

Control Panel Platforms & Integration

Our control panels are commonly integrated with automation systems based on:

Siemens
Allen Bradley
Mitsubishi

We also support a wide range of legacy and specialist systems, particularly as part of refurbishment and upgrade projects.

Industries We Support

Our solutions support engineering teams across a wide range of industries, including:

Manufacturing
Food & Beverage
Pharmaceuticals
Packaging
Material Handling
Heavy Engineering

Each solution is designed to meet the technical, regulatory, and operational requirements of the industry.

Why Engineering Managers Choose Stratos Control Systems

Strong focus on standards, documentation, and consistency
Proven experience upgrading legacy systems
Practical understanding of long-term automation risk
Expertise across PLC, SCADA, panels, and upgrades
Engineering-led, site-focused approach

We help engineering managers reduce technical debt and future-proof automation systems.

The Result

Consistent standards. Lower risk. Scalable automation.

Control systems engineering teams can rely on.

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Talk to Us About Engineering-Led Automation

Whether you are standardising systems, planning upgrades, or managing legacy risk, Stratos Control Systems can help.