Control Panel Design and Build & Manufacturing
Control panel design and build, and control panel manufacturing services for industrial automation systems across the UK.
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At Stratos Control Systems, we do E-Plan control panel design, documentation, manufacture, and build high-quality industrial control panels, delivering fully compliant solutions from concept through to commissioning.
Our industrial control panels are engineered for reliability, safety, and long-term performance, helping reduce downtime and simplify maintenance in demanding industrial environments.
How Stratos Delivers Reliable Automation Systems
We follow a structured, engineering-led approach to ensure every system is reliable, maintainable, and scalable:
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Discovery & System Review
We assess existing systems, operational requirements, and future scalability needs. -
Design & Specification
Detailed system design aligned to industry standards and operational requirements. -
Control Panel Build & Development
Panels, PLC logic, and software developed using structured, repeatable practices. -
Testing & Validation (FAT/SAT)
Systems are rigorously tested before deployment to minimise risk. -
Commissioning & Handover
Smooth implementation with full documentation and operator support.
Control Panel Design & Engineering (AutoCAD & EPLAN)
Stratos designs industrial control panels using AutoCAD and EPLAN, ensuring accurate, standards-compliant electrical schematics.
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Our design process focuses on:
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Logical layout and cable management
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Clear labelling and identification
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Compliance with relevant standards
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Ease of maintenance and future expansion
Control Panel Manufacturing and Build
As experienced control panel manufacturers, we deliver precision-built panels for industrial applications.
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Our manufacturing capability includes:
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Panel assembly and wiring
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Clearly labelled components and terminals
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Structured layouts for easy fault finding
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High-quality enclosures for industrial environments
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All panels are built to meet relevant electrical and safety standards, ensuring long-term reliability.
Testing, FAT & Commissioning
Every control panel undergoes rigorous testing and validation before deployment.
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This includes:
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Functional testing
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Factory Acceptance Testing (FAT)
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Support during commissioning and handover
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Every project includes full documentation to support long-term
maintenance:
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Electrical schematics
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Panel layouts
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I/O lists and cable schedules
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As-built documentation
Types of Control Panels We Manufacture
We design and build a wide range of industrial control panels, including:
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Motor Control Centres (MCC)
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Automation & Process Control Panels
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Control Panel Retrofits & Upgrades
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Bespoke Industrial Control Systems
Control Panel Platforms & Integration
Our control panels are commonly integrated with leading automation platforms, including:
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Siemens
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Allen Bradley
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Mitsubishi
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We also support a wide range of legacy and specialist systems, particularly as part of refurbishment and upgrade projects.
Control Panel Upgrades & Refurbishment
We also specialise in upgrading existing control systems to improve performance and extend lifespan.
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This includes:
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Legacy panel replacements
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PLC upgrades
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Rewiring and re-documentation
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Safety improvements
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Ideal for reducing downtime without full system replacement.
From Design to Build Delivery
Stratos Control Systems deliver control panel projects as a complete process, from structured electrical design through to final build and testing.
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By managing both design and build, we ensure consistency between schematics, layouts, and the finished panel, reducing errors and improving long-term reliability.
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Our approach includes:
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Structured electrical design using EPLAN and industry-standard practices
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Direct transition from design into panel build, avoiding interpretation errors
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Consistent wiring standards and clear, durable labelling
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Logical component layout for easier maintenance and fault finding
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Full panel assembly, inspection, and pre-deployment testing
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Compliance with relevant electrical and industrial standards
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Integration readiness for PLC, SCADA, and existing plant systems
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Consideration for future upgrades and system expansion
Industries We Support
Our control panels are used across a wide range of industrial sectors, including:
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Why Choose Stratos Control Systems
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Standards-compliant designs (BS EN 61439)
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Clear, structured panel layouts
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Full documentation provided
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Built for reliability and maintainability
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UK-based engineering support
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We don’t just build panels, we build systems engineers can actually work with.
Frequently Asked Questions
Request a Quote for Control Panel Design & Manufacturing
Request a quote for control panel manufacturing tailored to your requirements.
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We design and build high-quality, compliant panels for industrial applications, ensuring reliability and seamless integration.
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Share your specifications, and we’ll provide a clear, competitive quote.