What makes pharmaceutical automation different from other industries?

Pharmaceutical automation must support validation, controlled change, data integrity, and audit readiness, making documentation and system structure critical.

Do you design automation systems to support validation and GAMP requirements?

Yes. Our systems are designed with validation in mind, using structured software, clear documentation, and controlled change approaches aligned with GAMP principles.

Can legacy automation systems be upgraded in pharmaceutical environments?

Yes. We specialise in phased upgrades and parallel systems that allow legacy PLC, SCADA, and control panels to be modernised while maintaining compliance.

How does SCADA support compliance and traceability?

SCADA systems provide alarms, trends, batch records, and historical data that support traceability, audit requirements, and operational oversight.

Do you integrate BMS and cleanroom systems?

Yes. We integrate BMS, HVAC, utilities, and cleanroom monitoring systems into unified, controlled automation architectures.

Which platforms do you support for pharmaceutical automation?

We support Siemens, Allen Bradley, and Mitsubishi platforms, alongside a wide range of legacy systems commonly found in pharmaceutical facilities.

What makes pharmaceutical automation different from other industries?

Pharmaceutical automation must support validation, controlled change, data integrity, and audit readiness, making documentation and system structure critical.

Do you design automation systems to support validation and GAMP requirements?

Yes. Our systems are designed with validation in mind, using structured software, clear documentation, and controlled change approaches aligned with GAMP principles.

Can legacy automation systems be upgraded in pharmaceutical environments?

Yes. We specialise in phased upgrades and parallel systems that allow legacy PLC, SCADA, and control panels to be modernised while maintaining compliance.

How does SCADA support compliance and traceability?

SCADA systems provide alarms, trends, batch records, and historical data that support traceability, audit requirements, and operational oversight.

Do you integrate BMS and cleanroom systems?

Yes. We integrate BMS, HVAC, utilities, and cleanroom monitoring systems into unified, controlled automation architectures.

Which platforms do you support for pharmaceutical automation?

We support Siemens, Allen Bradley, and Mitsubishi platforms, alongside a wide range of legacy systems commonly found in pharmaceutical facilities.

Pharmaceutical Automation

Industrial automation solutions for pharmaceutical manufacturing environments, designed to support compliance, data integrity, and reliable production.

At Stratos Control Systems, we deliver standards-based automation systems that help pharmaceutical manufacturers maintain validation, improve traceability, and reduce operational risk.

From PLC programming and SCADA systems to control panel design and system upgrades, our solutions are built to meet the demands of regulated environments.

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Pharmaceutical Automation FAQs

How is automation used in pharmaceutical manufacturing?

Automation in pharmaceutical manufacturing controls processes such as dosing, mixing, and packaging. It ensures precision, repeatability, and compliance with strict regulatory standards.

What systems are used in pharmaceutical automation?

Pharmaceutical automation uses PLC systems, SCADA platforms, HMIs, and validated control systems to monitor and control production processes.

How does automation support compliance in pharmaceuticals?

Automation supports compliance through data logging, audit trails, and controlled processes, helping manufacturers meet regulatory requirements and maintain product quality.

Pharmaceutical Automation Challenges

Pharmaceutical manufacturing environments present complex automation challenges, including:

Validation and compliance requirements (GAMP-aligned approaches)
Ageing or unsupported PLC and SCADA systems
Poor documentation and unclear system ownership
Controlled upgrades in live production environments
Cleanroom and utility system integration
Data visibility and traceability requirements

By addressing these challenges at the control system level, we help reduce risk and simplify ongoing compliance.

Explore Automation Challenges

How We Support Pharmaceutical Manufacturers

Control Panel Design (AutoCAD & E-Plan)

We design pharmaceutical-grade control panels using AutoCAD and E-Plan, focusing on clarity, standards compliance, and long-term support.

Standards-based panel layouts
Clear segregation and labelling
Designed for validation and audit
Fully documented electrical schematics

PLC & HMI Programming

We deliver structured, maintainable PLC and HMI software designed to support validation, controlled change, and long-term reliability.

PLC programming and upgrades
HMI development with consistent standards
Clear alarms and fault diagnostics
Software documentation and version control support

SCADA Systems for Pharmaceutical Environments

We design and integrate SCADA systems that support monitoring, traceability, and performance insight while maintaining data integrity.

SCADA system design and integration
Alarm management and audit-friendly reporting
Trends, batch data, and historical records
Platforms including Ignition, WinCC, FactoryTalk View SE

Building Management Systems (BMS) & Utilities Integration

Pharmaceutical facilities rely heavily on utilities and environmental control. We integrate BMS and utility systems to provide controlled, centralised visibility.

Cleanroom environmental monitoring
HVAC, utilities, and services integration
Alarm handling and reporting
Centralised operator interfaces

Control System Upgrades & Refurbishment

We deliver planned automation upgrades that minimise disruption while maintaining compliance.

Obsolete PLC and SCADA replacement
Control panel refurbishment
Phased upgrades and parallel systems
Structured testing and handover

Automation Platforms We Support

Stratos Control Systems primarily delivers pharmaceutical automation solutions using trusted industrial platforms:

Siemens
Allen Bradley
Mitsubishi

We also support legacy and specialist systems, particularly as part of upgrade and modernisation projects.

Siemens-Automation-Software Pharmaceutical Manufacturing

Automation Designed for Regulated Pharmaceutical Environments

Pharmaceutical automation systems must balance process control, data integrity, and regulatory compliance.

Legacy systems, poor documentation, or uncontrolled software changes increase validation effort and operational risk.

Stratos Control Systems delivers automation systems that are:

Structured and well documented
Designed for controlled change
Reliable and maintainable
Suitable for validation and audit

Our focus is on practical, compliant automation that supports both production and regulatory objectives.

Why Choose Stratos Control Systems

Experience working in regulated pharmaceutical environments
Standards-based design and documentation
Strong focus on validation, traceability, and controlled change
Expertise across PLC, HMI, SCADA, and BMS systems
Practical, risk-aware engineering approach

We deliver automation systems that are compliant, reliable, and supportable.

Frequently Asked Questions

Talk to Us About Pharmaceutical Automation

Whether you are upgrading legacy control systems, improving monitoring and traceability, or planning a new pharmaceutical automation project, Stratos Control Systems can help.